Projects / Westin St. John Reverse Osmosis Plant

Westin St. John Reverse Osmosis Plant

A ground-up desalination plant built to turn seawater into 300,000 gallons of potable water a day for the resort.

InfrastructureSt. John, USVIGeneral contracting and self-perform
300,000 gallons a day137 deep foundation piles$11M+ build

Project details

Location
300A Chocolate Hole, St. John, U.S. Virgin Islands
Sector
Infrastructure
Scope and size
Ground-up reverse osmosis plant, designed to produce 300,000 gallons of potable water per day
Delivery method
General contracting, with self-performed foundations
Our role
General contractor; self-performed the deep foundations, pile caps, and grade beams
Services provided
General contracting, self-perform concrete and foundations, procurement and island logistics
Infrastructure system
Seawater reverse osmosis (desalination)
Contract value
More than $11 million
Year
2025 to 2026

The challenge

A resort on St. John cannot lean on a mainland water main. Reliable potable water has to be made on site.

This project was a ground-up reverse osmosis plant, a desalination plant that draws seawater from the ocean, treats it, and feeds the resort's potable-water system at 300,000 gallons a day.

Two things made it hard before the plant could take shape. St. John has no concrete plant of its own, so every load had to cross the water, and the plant needed deep, self-performed foundations to sit safely on hard coastal ground.

Scope

What we built

4 items of scope

Stabilis was the general contractor for the plant and self-performed its foundations.

  • A new reverse osmosis plant designed to produce 300,000 gallons of potable water per day
  • A seawater intake and treatment system that supplies the resort's potable-water network
  • 137 deep foundation piles, self-performed
  • All concrete pile caps and grade beams, self-performed

How we delivered it

On an island with no concrete supply of its own, logistics decide the schedule. Here is how the plant came together.

01

Deep foundations, self-performed

Our own crews installed 137 deep foundation piles, then formed and poured all the pile caps and grade beams, anchoring the plant on hard coastal ground.

02

Concrete barged in daily

With no concrete plant on St. John, we moved concrete trucks and materials across by barge every day to keep the pours on schedule.

03

One accountable build

As general contractor, we carried the plant from the ground up, through to the intake and treatment system that turns seawater into potable water for the resort.

The result

A ground-up desalination plant designed to produce 300,000 gallons of potable water a day, built to give the resort a reliable water supply it makes for itself.

300,000 gallons a day
137 deep foundation piles
$11M+ contract
Seawater to potable

It is the kind of infrastructure that lets a remote island resort run on its own, and exactly the work Stabilis is built for.

Gallery

Crane sections laid out on the cleared coastal site at Chocolate Hole where the reverse osmosis plant was built
A crane boom strapped to the deck of a barge crossing open water to St. John
A pile rig and crawler crane driving deep foundation piles on the tree-lined site
Stabilis crews working on the formwork and rebar for the plant's pile caps and grade beams
A reverse osmosis membrane rack inside the plant, its pressure vessels and manifolds piped up
A landing craft tied up at the dock, the route every load to the island takes
Formwork and rebar standing up for the plant's cistern walls, the crane rigged over the pour

Services on this project

Desalination and Water TreatmentGeneral ContractingSelf-Perform Concrete and Foundations

Related projects

St. Thomas, USVI

Hampton Inn St. Thomas

A ground-up, 126-key hotel raised five stories on unstable fill near the cruise port.

St. Thomas, USVI

Ritz-Carlton Club St. Thomas

Seven four-story guest buildings painted, the model rooms rebuilt and every public space renovated, with the resort open throughout.

Planning a build like this?

Tell us about your site and your timeline, and we will show you how we would build it.